StableCore Systems delivers SCADA, process automation, industrial networking, and control system integration for Missouri manufacturers and critical infrastructure operators — with the engineering depth and service reliability that keeps production running 24/7/365.
StableCore Systems was founded in 2008 in St. Louis with a single mission: to give Missouri manufacturers, utilities, and industrial operators access to the same caliber of systems integration and automation engineering that Fortune 500 companies receive from national firms — with the local presence, rapid response, and genuine accountability that only a St. Louis-based partner can provide.
For 16 years we have designed, deployed, and maintained the critical control systems that keep Midwest manufacturers running — SCADA platforms, PLC-based process automation, industrial network infrastructure, OT cybersecurity, and the 24/7 monitoring and support that treats every system failure as an emergency rather than a ticket in a queue.
We serve 340+ active sites across Missouri, Illinois, and the Midwest. Our engineers are factory-certified on Rockwell Automation, Siemens, Schneider Electric, GE, and Honeywell platforms. Every project is designed, programmed, and supported by StableCore engineers — no subcontractors, no offshore programming.
Three integrated product lines covering the complete industrial automation and infrastructure stack — designed to work together and engineered to operate independently.
A purpose-built SCADA platform for Missouri industrial facilities — real-time process visualization, alarm management, historical data logging, and remote monitoring engineered for the specific requirements of mid-size manufacturers and municipal utilities.
PLC-based process automation systems engineered and programmed by StableCore's certified control system engineers — from discrete machine control to continuous process automation for complex multi-variable manufacturing processes.
Industrial-grade network infrastructure designed for the demanding environments of manufacturing facilities — from device-level networks connecting field instruments to enterprise-level OT/IT convergence architectures with full cybersecurity integration.
Six specific commitments that distinguish StableCore from national firms and local competitors — and that we hold ourselves accountable to on every engagement.
When your production line goes down, every minute costs money. StableCore guarantees a 30-minute response from a qualified engineer for critical system failures — 24 hours a day, 7 days a week, 365 days a year. No call centers, no ticket queues.
We never subcontract programming or design work to third parties, and we never offshore any engineering. Every line of PLC code, every SCADA screen, every network design is produced by a StableCore-employed, factory-certified engineer. You know who built your system.
StableCore is headquartered in St. Louis and operates exclusively in the Missouri-Illinois-Midwest market. Our engineers live here. Our support team is local. When you need someone on site, they drive from our W Florissant Ave facility — not from a national dispatch center.
Operational technology security is not an add-on at StableCore — it is built into every system we design. We follow ISA/IEC 62443 standards, perform network segmentation by default, and operate a 24/7 OT security monitoring service for our managed clients.
Every StableCore system is delivered with complete as-built documentation — P&IDs, electrical schematics, network diagrams, PLC program backups, SCADA configuration exports, and the operations and maintenance manuals your team needs to work on the system without us. No proprietary lock-in.
We commit to 99.97% uptime for our managed systems as a contractual SLA with financial penalties if we fail to meet it. We have maintained this standard since 2012. We publish our uptime history on our website. We are confident in the commitment because we are confident in the engineering.
Replaced a failing legacy SCADA system across 6 production lines with CoreVision — zero unplanned downtime during migration, 34% reduction in OEE-impacting alarms, and $890K in annual production efficiency gains from improved process visibility.
Designed and deployed a complete SCADA and telemetry upgrade across 18 pump stations and 2 water treatment facilities — replacing 15-year-old legacy systems with CoreVision and CoreNet OT security architecture meeting AWIA 2018 requirements.
Engineered complete process automation for a new $14M food processing line — PLC and HMI design, SIS safety system, industrial network infrastructure, and integration with plant ERP. Line commissioned 3 weeks ahead of schedule.
42 certified engineers based in St. Louis — every one a StableCore employee, every one accountable for the systems they build.
PE (Missouri). Former process control engineer at Anheuser-Busch and Emerson Process Management. 22 years in industrial automation. Founded StableCore in 2008 after 8 years at Emerson to build the Missouri-rooted systems integrator the market needed.
MSEE, Washington University in St. Louis. 15 years in industrial control systems. Leads StableCore's engineering team of 42 certified engineers. Deep expertise in safety instrumented systems and IEC 61511 lifecycle management for chemical and refining clients.
Former ICS security analyst at Idaho National Laboratory. CISSP, GICSP certified. Leads StableCore's OT security practice and 24/7 security operations center. Has designed IEC 62443 security programs for 40+ Missouri industrial facilities.
Leads StableCore's 24/7 support operations, NOC, and client services team. Responsible for maintaining the 99.97% uptime SLA across 340+ monitored sites. 12 years in industrial operations management, formerly with ABB.
We'd been running a 2004 SCADA system that our operators had been begging us to replace for five years. The risk of failure — and the potential production loss — was keeping our plant manager up at night. StableCore migrated us to CoreVision in a single weekend shutdown with zero issues and full production restored Monday morning at 6AM. Six months later, the 34% reduction in nuisance alarms has genuinely changed how our operators work. I wish we'd done it three years earlier.
The EPA and state regulators expect our water systems to meet AWIA requirements. We had a vendor quote us $2.8M to do the SCADA and telemetry upgrade. StableCore came in 40% under that, delivered in 18 months instead of 24, and left us with complete documentation and training so our operators can maintain the system without calling anyone. That last part alone was worth the difference in price.
Three weeks ahead of schedule on a $14M line commission. Every controls contractor I've ever worked with has been late. StableCore was early, their documentation was impeccable, and when we found a scope issue three weeks before commissioning, Dan Kowalski was on the phone with me personally within an hour with a solution that didn't blow up the budget. That's what a real partner looks like in this industry.
Schedule a free engineering consultation with a StableCore senior engineer — we'll assess your current systems, identify the highest-risk failure points, and give you a straight answer about what we'd recommend and what it would cost. No sales pitch, all engineering.